Pressure vessel

 Reactor Pressure Vessel

Gelan is a professional chemical plant that provides design, manufacture and installation of chemical equipment and complete sets of oil refining and hydrogen production projects, steel structure projects, as well as design, development and technical consulting, which are widely used in the chemical, pharmaceutical, food, energy and other industries.

  • Effective volume: 50-50000L
    Design Pressure(MPa):-0.1MPa~35MPa
  • Design temperature(°C): -20~250
  • Seal form: magnetic seal / mechanical seal / packing seal
  • Material in contact with material: S31603+Q345R
  • Stirring mode: paddle type / propulsion type / anchor type / screw belt type / four wide blade type, etc. (can be customized according to user requirements)
  • Motor power (W): 3KW-55KW
  • Kettle cover, pipe port and electric control etc.: can be customized according to customer’s requirement.

If you are looking for the latest reactors pressure vessels for your line of productions in the chemical, pharmaceutical, food, energy, or even cosmetics and fermentation sectors, Gelan can offer different products to suit your needs. Your requirements may be about controlling chemical reaction, distillation, extraction or generation, and it will strive to ensure efficiency, safety, and reliability in the most challenging environments, here at Gelan reactor pressure vessels.

This article discusses the characteristics, benefits, and uses of Gelan’s reactor pressure vessels so you can get an idea about why these vessels are ideal for your operations.

What is a Reactor Pressure Vessel?

A reactor pressure vessel is a pressure vessel designed for gases or liquids that act as containers in industrial systems to perform complex chemical reactions or generate energy. According to application, such vessels are prepared in various geometrical shapes and sizes and are also made of stainless steel, Hastelloy, or Monel. RPVs at Gelan are designed to your precise specifications, meeting strict requirements within ASME for safety and performance.

If you handle extreme high-pressure systems, vessels from Gelan feature special safety features, long durability, and a life cycle, even in the most extreme conditions.

stainless steel reactor

Shell & tube heat exchager Types

Stainless Steel Reactor

It is most suitable for high durative applications with enhanced anti-corrosion properties, as in the pharmaceutical and chemical industries.

Advantages:

  • Energy Efficiency: Suitable to high-temperature as well as low-temperature heat recovery.
  • Compact Design: Supports larger heat transfer area in lesser space.
  • Simple Manufacturing: Cost-effective and straightforward to manufacture.
high pressure hydrogen Reactor tank
high pressure hydrogen Reactor tank

high pressure hydrogen Reactor tank

A floating head heat exchanger is constructed by one tube sheet which can be moved freely inside the shell to account for thermal expansion. This flexibility makes it suitable for operations where temperatures differ by large variances and conditions may become fouling.
Advantages:

  • Thermal Expansion Management: Efficient handling of large variances in temperatures.
  • Easy Cleaning: The simple mode of maintenance and inspection of the tube spaces is retained

Half pipe jacket reactor

The U-tube heat exchanger makes use of U-shaped tubes, so that their thermal expansion and contraction capabilities do not need a floating head. It is basically intended for cooling high-temperature fluids.
Advantages:

  • Cost-Effective Design: This is because of its simplicity in structure.
  • Adaptability: It can be used in high temperature applications involving large thermal excursions.
reactor pressure vessel 1

Why Choose Gelan

The choice of Gelan’s shell and tube heat exchangers means choosing a partnership with a company trying to deliver quality, efficiency, and customer-centricity. That’s why Gelan is your best choice for heat transfer solutions.

Play Video about shell and tube heat exchanger 3
  • Effective Volume:From 50 liters to 50,000 liters, it is capable of either industrial, small-scale or large scale uses.
  • Design Pressure:It can endure the most negative -0.1 MPa pressure and the highest of 35 MPa, thus having suitability in various operations.
  • Design Temperature:TThey withstand extreme temperature levels from -20°C to 250°C and hence perform well in hot and cold conditions.
  • Sealing Types:Magnetic, mechanical, or packing seals- as you have a choice to pick according to your requirement
  • Materials:Durable materials such as S31603 and Q345R are used by Gelan that gives excellent corrosion resistance and mechanical wear
  • Mixing Methods:Depending upon your process, customized mixing designs such as paddles, propellers, anchors, and the list goes on.

Our SUCCESSFUL Projects

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FAQ

Shell and tube heat exchangers are a bundle of tubes enclosed by a shell. One fluid flows through the tubes while another fluid flows around them. This is achieved to efficiently transfer heat. By this arrangement, industries are able to control the temperatures in their processes. It is utilized in the generation of energy up to the processing of food. Shell and tube heat exchangers are essential parts of most industrial systems.

By its very name, it indicates that the stationary heat exchanger elements-the tubes themselves-are covered by a shell. The basic purpose is to transfer heat from one fluid to another, or vice versa by either heating or cooling the second fluid

Shell and tube heat exchangers are commonly used in chemical processing, petroleum refining, pharmaceutical production, food manufacture, and electric power generation.

 Yes, they are made with maximum heat transfer, and very minimal energy would be consumed, and this will save on costs.

Shell and tube heat exchangers must undergo checks and cleaning, which would be done often based on the fluids used and the conditions of operation to ensure optimal performance.

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