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Heat Exchanger

Gelan Cooler

The Gelan Cooler is good for keeping things cool. It is solid and easy to use. It can stay cool in big or small places. It works like a big freezer but can be used for more things. The cooler has a simple design. This makes it easy to use and take care of. It saves power, so it saves money, too. You can use it in a factory or a store. It is easy to set up, so you can start using it fast. You can pick the size you need. It can be made to fit your job. This cooler is built strong. It is made to last a long time. It can work hard and still keep working well. This cooler is used in Power Plants and Oil Refineries. These are also in food processing and commercial refrigeration. It can be used in many places where cooling is needed. It is good quality and will work well for a long time.

  • Application industries: Power Plant, Incineration Plant, Ironworks, Shipbuilding Plant, Compressor, Blower, Petroleum Refinery, Chemical, Fiber, Paper, Fertilizer, Food Industry
  • Certificate: ISO, ASME, CE
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Use Gelan , It Is Safe

Finned pipes have metal pieces called fins. The fins help move heat fast. We have to drain the pipes often to keep them safe. This is very important when there is salty water. If we do not drain them, they can break. We use a unique metal called aluminum to make the fins. This keeps the pipes strong. Only Japan and we can do this well. Our pipes are thin. Thin pipes last longer and move heat better. They are light, so we can carry them easily. They do not cost too much, so many people can buy them. They are great for cleaning water and for factories. The fins are solid. They do not break. They help stop wind and dust so the pipes stay clean and last longer. Even when washed, the pipes remain strong. The fins keep the heat in the right place. Our pipes are suitable for cleaning water, factories, and coolers. They are solid and ideal for many things.

Features

An Air Fins Cooler, often referred to as a heat exchanger or radiator, is typically used to dissipate heat from various components such as engines, industrial equipment, or electronics. It works by transferring heat from the heated fluid (usually air or liquid) to the cooler air through fins that increase the surface area for heat dissipation. Here are some key features of Air Fins Coolers:

1. Efficient Heat Transfer

  • Fins Design: The fins increase the surface area, allowing more heat to be transferred to the surrounding air. This increases the cooling efficiency.
  • Material: Fins and tubes are often made from materials with high thermal conductivity, such as aluminum or copper, to optimize heat dissipation.

2. Compact and Space-Efficient

  • The cooler is designed to be compact and lightweight, making it easy to install in confined spaces.
  • Stacked Fins: Often used in industrial or automotive applications, where space is a concern.

3. Airflow Optimization

  • Many air coolers are designed with directional airflow in mind to ensure maximum heat exchange efficiency.
  • Crossflow or Counterflow: The direction of the air and fluid (coolant or heated air) flow can significantly affect cooling performance.

4. Corrosion Resistance

  • Most air fins coolers are made from materials that are resistant to corrosion (e.g., aluminum, stainless steel) to ensure longevity and maintain performance even in harsh environments.
  • Protective Coatings: Some units have protective coatings or anodized surfaces to further resist environmental wear and tear.

5. Customizable Designs

  • Depending on the application, the number of fins, their thickness, and spacing can be customized for optimal performance.
  • Different Tube Configurations: Fins can be attached to single or multiple tubes to suit the thermal requirements.

6. Versatility

  • Used in a wide range of applications, from automotive radiators, air-cooled engines, HVAC systems, and electronic devices, to power plants and industrial machinery.
  • They are adaptable to various cooling systems, whether they involve air or liquids.

7. Durability and Maintenance

  • Durable Construction: Designed to withstand high temperatures and environmental stresses.
  • Easy Maintenance: Air fins coolers are generally easy to clean and maintain, requiring only periodic checks for dirt, dust, or debris that can block airflow.

8. Cost-Effective

  • Air fins coolers are generally more affordable compared to liquid-based cooling systems, making them a cost-effective solution for many industries.
  • Low Maintenance Costs: Since they don’t rely on circulating liquids, there are fewer risks of leaks or fluid degradation.

9. Energy Efficiency

  • They don’t require external power sources (e.g., pumps or compressors), as they simply rely on passive airflow (either natural or assisted by fans) to function, making them energy-efficient.

10. Noise Level

  • Some models come with noise-reducing technologies or designs to reduce the sound produced by air passing through the fins, which can be an issue in sensitive environments.

11. Mounting Options

  • Flexible Mounting: Air fins coolers come with various mounting configurations, including vertical or horizontal setups, or integrated mounting options for automotive and industrial systems.

12. Compatibility

  • Air fins coolers can be designed to work with different types of fluids (e.g., water, oil, air), giving them versatility for various industries.

In summary, air fins coolers are designed to provide efficient, space-saving, and reliable cooling by maximizing surface area and optimizing airflow. Their design makes them suitable for both high-performance applications and more cost-effective, low-maintenance solutions.

 

Air Fins Coolers are widely used in various industries due to their efficient heat dissipation capabilities, versatility, and cost-effectiveness. Below are some of the key applications of Air Fins Coolers:

1. Automotive and Transportation

  • Radiators: Air fins coolers are commonly used as radiators in cars, trucks, and motorcycles to cool the engine coolant. The fins increase the surface area for heat dissipation, helping to maintain optimal engine temperatures.
  • Air-Cooled Engines: In some vehicles, especially motorcycles, small aircraft, and certain off-road vehicles, air fins coolers are used for air-cooled engines.
  • Coolers for Transmission and Oil: Air fins coolers are also used to cool transmission oil, power steering fluids, and engine oil, ensuring these components stay within operating temperature ranges.

2. Industrial Equipment and Machinery

  • Compressors: Industrial compressors, including air compressors and refrigeration compressors, use air fins coolers to dissipate heat generated during operation. This ensures the system runs efficiently and avoids overheating.
  • Hydraulic Systems: In hydraulic machinery, air fins coolers help keep hydraulic fluid at optimal temperatures, ensuring smooth operation of the system and preventing wear on components.
  • Pumps and Engines: Various pumping systems and engines in manufacturing plants or power stations use air fins coolers to regulate operating temperatures.

3. Power Plants

  • Gas and Steam Turbines: Air fins coolers are used in power plants to cool air or gas used in turbines, helping to maintain the efficiency of the plant’s operation.
  • Heat Recovery Systems: In combined-cycle power plants, they are used to recover heat from exhaust gases, improving the overall efficiency of the plant.

4. HVAC (Heating, Ventilation, and Air Conditioning) Systems

  • Air Handling Units (AHUs): Air fins coolers are used in AHUs to cool the air circulated within commercial buildings, industrial facilities, or HVAC systems.
  • Cooling Towers: In cooling towers, used in large-scale industrial processes or for air conditioning, air fins coolers are part of the heat rejection system, helping to cool water or air.

5. Oil & Gas Industry

  • Petrochemical Plants: In oil and gas refining or petrochemical plants, air fins coolers are used to cool various process fluids such as crude oil, gas, or chemical products during refining or distillation.
  • Offshore Platforms: On offshore oil rigs, air fins coolers help maintain safe operating temperatures for machinery, reducing the risk of overheating and potential breakdowns in harsh environments.

6. Electronics and Telecommunications

  • Heat Sinks for Electronics: In electronic devices like power supplies, inverters, transistors, and LED lights, air fins coolers (often in the form of heat sinks) are used to dissipate heat generated by components. They help keep devices from overheating and improve longevity.
  • Telecommunication Equipment: Large telecommunication transmitters and servers generate significant heat, and air fins coolers are used to maintain safe operating temperatures.

7. Marine Industry

  • Marine Engines: Air fins coolers are used to cool engines in boats, ships, and other marine vessels. They help regulate temperatures in both the engine and auxiliary systems like hydraulic pumps or oil coolers.
  • Heat Exchangers: In marine heat exchangers, air fins are used to remove heat from the coolant systems to prevent overheating of vital systems.

8. Data Centers and IT Infrastructure

  • Cooling Systems for Servers: Data centers require highly efficient cooling systems to prevent servers and IT equipment from overheating. Air fins coolers are often used as part of the cooling arrays that dissipate the heat generated by high-performance servers.
  • Air-to-Air Heat Exchangers: These are used in data centers for temperature regulation to avoid equipment failure due to excessive heat.

9. Renewable Energy Systems

  • Solar Power Systems: Air fins coolers are used in solar inverters and other electrical components of solar power systems to keep them from overheating.
  • Wind Turbines: In wind turbine systems, air fins coolers help maintain proper temperature levels for both the turbine engines and other electrical systems.

10. Food and Beverage Industry

  • Refrigeration Systems: Air fins coolers are used in industrial refrigeration systems for cooling equipment like refrigerators and freezers that store food or beverages.
  • Cooling Conveyors: In food processing plants, air fins coolers help cool down items on conveyor belts, particularly in systems that process hot or freshly cooked foods.

11. Pharmaceutical and Chemical Manufacturing

  • Chemical Reactors: In chemical plants, air fins coolers regulate the temperature of chemical reactions that require precise heat control.
  • Pharmaceutical Manufacturing: Equipment used in pharmaceutical production, such as mixers and blenders, uses air fins coolers to maintain the temperature during sensitive manufacturing processes.

12. Agriculture

  • Greenhouses and Controlled Environments: In agriculture, air fins coolers are used to regulate the temperature inside greenhouses or grow rooms, maintaining an optimal environment for plant growth.
  • Cold Storage: Cold storage units use air fins coolers to maintain a constant temperature for perishable goods, helping to extend shelf life.

13. Aerospace and Aviation

  • Aircraft Cooling Systems: Aircraft engines often use air fins coolers to manage the temperature of fuel, oil, and other fluids to ensure safe operation.
  • Spacecraft and Satellites: In aerospace, air fins coolers are used to manage temperature in spacecraft and satellites where passive cooling is essential.

The Tubes and Fins Gelan Cooler typically refers to a type of heat exchanger or cooling system that utilizes tubes and fins to improve heat dissipation. This kind of cooler is commonly used in various industries such as automotive, industrial applications, and electronics cooling systems. While I don’t have access to specific product specifications for a brand or model named “Gelan Cooler,” I can give you a general idea of the key specifications and components that are typically associated with tube-and-fin heat exchangers:

General Specifications of Tubes and Fins Gelan Cooler:

  1. Heat Transfer Technology:

    • Tubes: The cooler consists of a series of metal tubes through which the fluid (e.g., air or water) circulates. These tubes are typically made of copper, aluminum, or stainless steel for good thermal conductivity.
    • Fins: Attached to the tubes are metal fins, often made of aluminum, which increase the surface area and improve the heat dissipation efficiency. The fins help transfer heat from the fluid inside the tubes to the air or surrounding environment.

  2. Material Construction:

    • Tubes: Copper or aluminum (for better thermal conductivity).
    • Fins: Aluminum (preferred for its balance between weight, thermal conductivity, and cost).
    • Headers and End Caps: Often made of brass, copper, or aluminum to ensure robust sealing and fluid flow control.

  3. Fluid Type:

    • Water, refrigerants, or air can be used, depending on the application.
    • Coolers designed for automotive purposes typically use water or coolant, while air-cooled versions are common in electronics and industrial uses.

  4. Flow Configuration:

    • Counterflow: The fluid inside the tubes flows in the opposite direction to the external air or coolant, maximizing heat transfer efficiency.
    • Crossflow: The fluid inside the tubes flows perpendicular to the external airflow.

  5. Size and Dimensions:

    • Tube Diameter: Usually ranges from 3 mm to 25 mm.
    • Fin Pitch: Typically 1.5 to 5 mm, which determines the spacing between fins and affects the cooler’s heat transfer efficiency.
    • Length and Width: Varies depending on the application, from small, compact coolers to larger industrial systems.

  6. Cooling Capacity:

    • The cooling capacity can vary significantly depending on the design, size, and the material used. It is typically rated in watts or BTUs per hour (BTU/h).
    • For example, a small automotive cooler might handle 1,000–5,000 BTU/h, whereas industrial or refrigeration coolers can handle significantly higher capacities.

  7. Pressure Rating:

    • The cooler is designed to withstand certain pressures, usually measured in bar or PSI. For example, a typical automotive cooler may be rated to handle 10–15 bar (145–220 PSI), while industrial versions may have higher ratings depending on the fluid and operational conditions.

  8. Operating Temperature Range:

    • This can range from -40°C to 150°C for automotive or industrial coolers. Electronic coolers typically operate in a narrower range, usually between 0°C and 80°C.

  9. Airflow Requirements:

    • For air-cooled systems, the airflow (CFM – cubic feet per minute) is an important factor. A higher CFM allows for more efficient cooling by rapidly removing heat from the fins.

  10. Applications:

    • Automotive Radiators: Used in vehicle cooling systems to dissipate engine heat.
    • Industrial Coolers: Used in factories for cooling machinery and heat exchangers in HVAC systems.
    • Electronics Cooling: Used in various electronic systems where excess heat needs to be removed efficiently.

Structure and Work Principle

It keeps fluids cool with cooling fins. The fluid moves through tubes, and the tubes have fins around them. The fins take the heat out of the fluid and let it go into the air. A fan called a fin fan cooler blows air over the fins. This makes cooling faster. The cooler is easy to clean, which keeps it in good shape. It has a few parts that can break, which makes it strong. This means fewer problems and fewer repairs. It is suitable for places that need to stay calm, like commercial coolers, swap coolers, and factories.

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Tubes and Fins Gelan Cooler

Tubes have fins. Fins are small metal pieces. Fins help tubes stay cool. Cool tubes work better. Fins are essential. Tubes need fins. Without fins, tubes get too hot. Hot tubes do not work well. Fins help tubes last longer. There are three ways to put fins on tubes. The three ways are extrusion, embedded, and welding. Each way is different.

Extrusion

It is the first way. In extrusion, the fins are part of the tube. The metal is pushed out to make fins. Fins and tubes are one piece. These fins are strong. The fins stay on. They do not fall off. Even if the tube gets hot, the fins remain.

Embedded

This is in the following way. The tube gets slots. Slots are like cuts. Fins are put into the slots. The fins fit very tight. Fins touch the tube. This helps take heat away. The fins stay on. They do not fall off, even if it gets hot.

Welding

It is the best way. In welding, fins are put on the tube. Heat is used to stick fins to the tube. Heat makes the metal stick. These fins stay on well. Even if it gets hot, they do not fall off. Coolers use welded fins. Welded fins are strong. It uses heat to add fins. Fins help tubes last long.

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Forced Draft Air Fin Cooler

In this cooler, fans are under the cooling fins. The fans push air up to cool the fluid inside. It is easy to clean because the fans are at the bottom. This cooler is suitable for steady cooling. It does not make things very cold but keeps them cool. It is ideal for walk-in coolers, reach-in coolers, and other places that need cooling.

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Gelan Air Cooled Heat Exchanger
Air Fin Cooler
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Induced Draft Air Fin Cooler

This cooler has fans above the cooling fins. The fans pull air through the fins. This keeps the temperature steady and stops hot air from coming back in. It is good for very hot places where keeping cool is essential. It is often used in industrial freezers. The design helps keep the cooling even and firm.

Natural Draft Air Fin Cooler

This cooler has no fans. It uses natural air to move over the fins. This makes it much quieter than other coolers. It also uses less power, which is suitable for saving energy. It is best for places that do not need fast cooling but need something that works well. It is easy to care for since there are no fans to take care of.

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Product Advantages of Gelan Cooler

  • Certified Quality: The Gelan Cooler meets ISO and ASME standards. This means it is made well and will work for a long time. It has fewer problems and needs less care. This is good for places that need to stay cool all the time, like commercial refrigeration.

 

  • Precision Engineering: The Gelan Cooler is made with advanced tools. This makes sure every part is perfect and works well. It is suitable for commercial refrigeration and other uses. It works well without wasting energy or needing much care.

 

  • Long Service Life: The Gelan Cooler is made from solid materials. It does not rust and lasts a long time. This makes it a good choice for walk-in coolers and industrial freezers. The robust build means fewer repairs.

 

  • Compact Design: The cooler is small. It fits in tight spaces. It is also very quiet, which is suitable for commercial freezers. The small size makes it easy to set up and use.

 

  • Efficient Cooling: The Gelan Cooler cools things fast and keeps them cool without using much power. This makes it suitable for many jobs, like commercial refrigeration and factories.

 

  • Extended Service Life: The exchangers are of quality and from the best manufacturers. The high-quality materials ensure it prevents rust and lasts for a long time. A Gelan-cooler also provides durability.

Applications of Gelan Heater

The Gelan Cooler is used in many industries. It is used in oil refineries, power stations, and food plants. In oil refineries, it keeps oil at the right temperature. In power stations, it keeps fluids cool, which helps machines run well. In commercial refrigeration, it keeps products cool and saves power. This helps save money. The cooler helps keep machines and products working well and lasting longer.

FAQ

An air fin cooler is a machine that keeps fluids cool. It uses fins and fans to take heat away.

Cooling fins help move heat from the fluid to the air. They give more surface for the heat to move away. This makes cooling faster.

There are three types of air fin coolers: forced draft, induced draft, and natural draft. Each type works differently and is suitable for different jobs.

A fin fan cooler takes heat away fast. It is suitable for places like power stations and commercial refrigeration where strong cooling is needed.

Use a cooling fin comb to clean the fins. This keeps the cooler working well by letting air move through the fins. This helps the commercial cooler work well and last longer.

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