Custom-Engineered Shell and Tube Heat Exchangers for Global Oil & Gas

Gelan shell and tube heat exchanger series combines advanced thermal design, precision manufacturing, and a unique double tube safety structure to ensure high heat transfer efficiency, safe media separation, and long-term operational reliability — even under high pressure, high temperature, or corrosive conditions.

 

● High efficiency & energy saving design
● Compact structure, easy installation
● Corrosion-resistant materials for long service life
● Online leakage detection for maximum process safety

 

Shell & Tube Double Safety - Gelan Product Series Selector

Standard Series – Technical Data Sheet (All-in-One)

Category Item Specification
Application Operating Range Low to medium temperature & pressure
Design Code Applicable Code AD 2000
Shell Design Construction Modular shell design
Dimensions Shell Diameter 130 – 280 mm
Tube Bundle Length 250 – 3600 mm
Tube Configuration Outer Tube Copper (plain / low-fin), Carbon steel
Inner Tube CuNi, Carbon steel, Stainless steel
Media Typical Media Clean water, open water, seawater
Typical Use Applications Machine cooling
Regulatory Compliance Pressure Equipment PED
Welding & QA Welding Standard DIN 2303 Q2
Industry Standards Industry Approval DVGW
Industry Standards Optional TÜV / project-specific

Advanced Series – Technical Data Sheet (All-in-One)

CategoryItemSpecification
ApplicationOperating RangeHigh temperature & pressure duties
TemperatureDesign Temperature-29°C to 400°C
PressureShell Side Pressureup to 60 bar(g)
 Tube Side Pressureup to 40 bar(a)
Shell DesignConstructionFully welded shell
Tube ConfigurationOuter TubeCopper (low-fin), Carbon steel
 Inner TubeCuNi 90/10, CuNi 70/30, Stainless steel, Carbon steel
Surface OptionsInternal CoatingPhenolic coating (optional)
Supply ScopeDeliverySingle units or complete systems
Typical UseApplicationsThermal oil systems, CHP, machine cooling
Design CodesCodesAD 2000, EN 13445
Regulatory CompliancePressure EquipmentPED
ASME ProjectsCertificationASME Code Stamp (U)
Welding & QAWelding StandardDIN 2303 Q2
Industry StandardsIndustry ApprovalEuro Chlor, DVGW
Third-Party InspectionOptionalTÜV / project-specific

Customized Series – Engineering & Compliance Data Sheet (All-in-One)

Category Item Specification
Design Pressure Shell Side Pressure up to 100 bar (higher on request)
Tube Side Pressure up to 320 bar (higher on request)
Temperature Design Temperature -200°C to 550°C
Design Codes Applicable Codes AD 2000, EN 13445, ASME, TEMA
Materials Construction Materials CS, SS, Copper, CuNi, Titanium, Hastelloy, Super Duplex
Engineering Scope Customization Tailored dimensions, materials, layouts
Typical Use Applications Toxic, corrosive, cryogenic, high-pressure services
Regulatory Compliance Pressure Regulations PED, SELO (China), CRN (Canada), EAC (TR-TS)
ASME Projects Certification ASME Code Stamp (U)
Industry Standards Industry Approval Euro Chlor, DVGW
Welding & QA Welding Standard DIN 2303 Q2
Classification Societies Class Approval DNV-GL, ABS, BV, LRS, RINA, CCS
Third-Party Inspection Inspection Body TÜV

Why Choose Gelan Shell & Tube Heat Exchangers?

Engineering-Driven Design

Correct alloy selection for high T & high P
Media-specific recommendations
TCO-based design balancing CAPEX & OPEX

Operational Reliability

Continuous online leakage monitoring
No immediate shutdown required
Scheduled maintenance instead of emergency stops

Energy & Cost Benefits

Reduced auxiliary systems
Lower energy consumption
Compliance with strict environmental regulations

Services & Lifecycle Support Engineering & Site Services

Commissioning & start-up support
Onsite diagnostics and troubleshooting
Assembly & transportation support

Inspection & Testing

Pressure & tightness tests
Leakage switch testing
Endoscopic inspections
Corrosion & deposit analysis

Spare Parts & Upgrades

Original spare parts
Performance upgrades
Replacement & modernization solutions

Shell and Tube Heat Exchanger Applications and Process Media

Typical Process Media

Typical Applications

FAQ About Gelan Heat Exchangers

Q1: What Is a Double Safety Shell & Tube Heat Exchanger?

A double safety shell and tube heat exchanger uses a tube-within-tube construction combined with an online leakage detection system. In the event of inner tube leakage, fluids are safely separated and detected immediately—without cross-contamination or unplanned shutdown.

 

Yes, our pressure vessels and boilers carry ASME U & S certifications, ensuring compliance with global safety standards.

 

Absolutely. We provide modular skid packages and custom-designed heat exchangers and pressure vessels to meet client specifications.

 

Yes. We offer stainless steel heat exchanger shell and tube designs, as well as copper-nickel, titanium, Hastelloy, and Super Duplex options for corrosive or hygienic processes.

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