Gelan provides engineering, procurement, and construction (EPC) support for energy and process industry projects worldwide. With our in-house manufacturing facilities and advanced energy conversion technologies, we help clients move complex projects forward efficiently, ensuring quality, compliance, and operational readiness at every stage — from early engineering concepts to final commissioning.
We design with constructability in mind — ensuring equipment and modules are practical to fabricate, transport, install, and operate.
Our established supplier network supports sourcing of specialized materials such as high-alloy tubing, valves, instrumentation, and critical components with controlled quality and lead times.
We manufacture key equipment in our own ASME-certified facilities, maintaining full control over quality, scheduling, and technical execution.
We pre-assemble process modules and skids in controlled factory conditions to reduce site work and improve installation efficiency.
Multiple vendors often create interface gaps and coordination delays. We help align engineering and fabrication across packages.
Small inconsistencies in design or documentation can lead to costly field changes. Early technical alignment helps prevent this.
Discovering code gaps during construction can stop a project. We integrate standards early to reduce regulatory risk.
Weather, labor, and safety constraints often impact timelines. Modular fabrication shifts work into a controlled environment.
Engineering
Process & mechanical engineering for equipment and modules
Fabrication
Core equipment manufacturing & FAT
Modularization
Skid and module assembly
Documentation
Data books, drawings & technical documents
Interface Support
Coordination with EPC, licensors & site teams
Engineering
Process & mechanical engineering for equipment and modules
Fabrication
Core equipment manufacturing & FAT
Modularization
Skid and module assembly
Documentation
Data books, drawings & technical documents
Interface Support
Coordination with EPC, licensors & site teams
Our EPC petrochemical and energy expertise is applicable across diverse industrial environments.
Specialized heating and heat recovery modules for refineries.
Integrated process units for ammonia and methanol production.
Waste heat recovery systems to improve plant-wide energy efficiency.
Our fired heater solutions and industrial process heating systems are designed for stable, continuous operation. Coil design, heat-flux control, and burner configuration are optimized to reduce coking and maintain predictable performance across long run cycles.
Each heater is tailored to your specific process duty, fuel mix, efficiency targets, and plot limits. From low-NOx burners to dual-fuel options, Gelan ensures seamless integration into your plant's process and compliance requirements.
Critical components follow ASME standards with controlled welding, inspection, and testing. This delivers safer operation, higher mechanical integrity, and longer service life—especially in high-temperature, high-load applications.
Gelan designs heating systems for cracking, reforming, hydrogen production, heavy-oil heating, and more. Our experience ensures real-world operability, reduced downtime, and lower total lifecycle cost.
4-in-1 Catalytic Reforming Furnace & Waste Heat Recovery System
● Project Context: A Tier-1 refinery project in the Middle East with an annual capacity of 1.8 Million TPY for its Catalytic Reforming Unit (CRU).
● The Challenge: The project required a highly integrated heating solution that could manage complex thermal loads while maintaining a compact footprint and meeting stringent Middle Eastern environmental standards.
● Our Solution: Gelan engineered and fabricated a massive 4-in-1 Reforming Furnace system integrated with a high-efficiency Waste Heat Boiler.
● Technical Highlights:
- Multi-cell radiant section design for precise temperature control.
- High-alloy tube materials designed for extreme thermal stress.
- Seamless integration of the convection section with the heat recovery steam generator (HRSG) to maximize thermal efficiency.
● Outcome: Successfully delivered and commissioned, providing the client with a unified heating solution that reduced fuel consumption and simplified plant maintenance.
These are typical equipment types included within our EPC support packages (final scope varies by project).
The heart of process heating
Optimized thermal transfer
High-pressure storage
and distillation
Systems designed for
maximum energy ROI
We focus on mid-scale industrial projects and equipment-intensive packages where engineering depth, fabrication quality, and modular execution are critical.
EPC involves delivering defined project scopes, while EPCM focuses on management and coordination. Gelan primarily supports EPC projects through engineering, fabrication, and modular package delivery.
Yes. We frequently support Tier-1 EPC firms as a specialized package supplier and technical partner.
Modularization reduces on-site construction time, improves quality control, and lowers safety and schedule risks by shifting work into a controlled factory environment.
Yes. We often support plant upgrades, expansions, and retrofits where modular or custom-engineered solutions minimize disruption to existing operations.
Ideally during the concept or FEED stage, when design and execution decisions have the greatest impact on cost, risk, and schedule.
Process data, design standards, layout constraints, schedule targets, and interface requirements are typically sufficient to begin.
If you are planning an industrial project, revamp, or modular
package and need reliable engineering and manufacturing
support, our team is ready to help.
