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Custom-Engineered Shell and Tube Heat Exchangers for Global Oil & Gas

Gelan designs and manufactures shell and tube heat exchangers engineered for high-pressure, high-temperature, and corrosive process conditions.

Our solutions ensure reliable heat transfer, safe media separation, and long-term operational performance in demanding oil & gas environments.

● High-Efficiency Thermal Performance
● Compact & Installation-Friendly Design
● Corrosion-Resistant Material Options
● Leak Detection for Enhanced Process Safety

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Shell & Tube Double Safety - Gelan Product Series Selector

Standard Series – Technical Data Sheet (All-in-One)

Category Item Specification
Application Operating Range Low to medium temperature & pressure
Design Code Applicable Code AD 2000
Shell Design Construction Modular shell design
Diamention Shell Diameter 130 – 280 mm
Tube Bundle Length 250 – 3600 mm
Tube Configuration Outer Tube Copper (plain / low-fin), Carbon steel
Inner Tube CuNi, Carbon steel, Stainless steel
Media Typical Media Clean water, open water, seawater
Typical Use Applications Machine cooling
Regulatory Compliance Pressure Equipment PED
Welding & QA Welding Standard DIN 2303 Q2
Industry Standards Industry Approval DVGW
Industry Standards Optional TÜV / project-specific

Advanced Series – Technical Data Sheet (All-in-One)

Category Item Specification
Application Operating Range High temperature & pressure duties
Temperature Design Temperature -29°C to 400°C
Pressure Shell Side Pressure up to 60 bar(g)
Tube Side Pressure up to 40 bar(a)
Shell Design Construction Fully welded shell
Tube Configuration Outer Tube Copper (low-fin), Carbon steel
Inner Tube CuNi 90/10, CuNi 70/30, Stainless steel, Carbon steel
Surface Options Internal Coating Phenolic coating (optional)
Supply Scope Delivery Single units or complete systems
Typical Use Applications Thermal oil systems, CHP, machine cooling
Design Codes Codes AD 2000, EN 13445
Regulatory Compliance Pressure Equipment PED
ASME Projects Certification ASME Code Stamp (U)
Welding & QA Welding Standard DIN 2303 Q2
Industry Standards Industry Approval Euro Chlor, DVGW
Third-Party Inspection Optional TÜV / project-specific

Customized Series –Engineering & Compliance Data Sheet (All-in-One)

Category Item Specification
Design Pressure Shell Side Pressure up to 100 bar (higher on request)
Tube Side Pressure up to 320 bar (higher on request)
Temperature Design Temperature -200°C to 550°C
Design Codes Applicable Codes AD 2000, EN 13445, ASME, TEMA
Materials Construction Materials CS, SS, Copper, CuNi, Titanium, Hastelloy, Super Duplex
Engineering Scope Customization Tailored dimensions, materials, layouts
Typical Use Applications Toxic, corrosive, cryogenic, high-pressure services
Regulatory Compliance Pressure Regulations PED, SELO (China), CRN (Canada), EAC (TR-TS)
ASME Projects Certification ASME Code Stamp (U)
Industry Standards Industry Approval Euro Chlor, DVGW
Welding & QA Welding Standard DIN 2303 Q2
Classification Societies Class Approval DNV-GL, ABS, BV, LRS, RINA, CCS
Third-Party Inspection Inspection Body TÜV

Why Choose Gelan Shell & Tube Heat Exchangers?

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Engineering-Driven Design

Correct alloy selection for high T & high P
Media-specific recommendations
TCO-based design balancing CAPEX & OPEX

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Operational Reliability

Continuous online leakage monitoring
No immediate shutdown required
Scheduled maintenance instead of emergency stops

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Energy & Cost Benefits

Reduced auxiliary systems
Lower energy consumption
Compliance with strict environmental regulations

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Services & Lifecycle Support Engineering & Site Services

Commissioning & start-up support
Onsite diagnostics and troubleshooting
Assembly & transportation support

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Energy & Cost Benefits

Reduced auxiliary systems
Lower energy consumption
Compliance with strict environmental regulations

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Services & Lifecycle Support Engineering & Site Services

Commissioning & start-up support
Onsite diagnostics and troubleshooting
Assembly & transportation support

gelan tube and shell heat exchanger lifecycle support
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Inspection & Testing

Pressure & tightness tests
Leakage switch testing
Endoscopic inspections
Corrosion & deposit analysis

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Spare Parts & Upgrades

Original spare parts
Performance upgrades
Replacement & modernization solutions

Shell and Tube Heat Exchanger Applications and Process Media

process media handled

Typical Process Media

Typical Applications

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industrial use cases

Typical Applications

FAQ About Gelan Heat Exchangers

Q1: What Is a Double Safety Shell & Tube Heat Exchanger?

A double safety shell and tube heat exchanger uses a tube-within-tube construction combined with an online leakage detection system. In the event of inner tube leakage, fluids are safely separated and detected immediately—without cross-contamination or unplanned shutdown.

Yes, our pressure vessels and boilers carry ASME U & S certifications, ensuring compliance with global safety standards.

Absolutely. We provide modular skid packages and custom-designed heat exchangers and pressure vessels to meet client specifications.

Yes. We offer stainless steel heat exchanger shell and tube designs, as well as copper-nickel, titanium, Hastelloy, and Super Duplex options for corrosive or hygienic processes.

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