EPC Solutions for Energy & Process Industry Projects

Gelan provides engineering, procurement, and construction (EPC) support for energy and process industry projects worldwide. With our in-house manufacturing facilities and advanced energy conversion technologies, we help clients move complex projects forward efficiently, ensuring quality, compliance, and operational readiness at every stage — from early engineering concepts to final commissioning.

 
 

Our Core EPC & Integrated Capabilities

Engineering Support (Concept, FEED & Detailed Design)

We design with constructability in mind — ensuring equipment and modules are practical to fabricate, transport, install, and operate.

Strategic Procurement Support

Our established supplier network supports sourcing of specialized materials such as high-alloy tubing, valves, instrumentation, and critical components with controlled quality and lead times.

In-House Fabrication (Our Core Strength)

We manufacture key equipment in our own ASME-certified facilities, maintaining full control over quality, scheduling, and technical execution.

Modularization & Skid Assembly

We pre-assemble process modules and skids in controlled factory conditions to reduce site work and improve installation efficiency.

Solving the Complexities of Critical Infrastructure Project

Is managing too many suppliers
slowing your project down?

Multiple vendors often create interface gaps and coordination delays. We help align engineering and fabrication across packages.

Are interface mismatches causing
rework on site?

Small inconsistencies in design or documentation can lead to costly field changes. Early technical alignment helps prevent this.

Are late-stage compliance issues
forcing redesigns and approvals?

Discovering code gaps during construction can stop a project. We integrate standards early to reduce regulatory risk.

Is on-site construction becoming your
biggest cost and schedule risk?

Weather, labor, and safety constraints often impact timelines. Modular fabrication shifts work into a controlled environment.

Engineering

Process & mechanical engineering for equipment and modules

Fabrication

Core equipment manufacturing & FAT

Modularization

Skid and module assembly

Documentation

Data books, drawings & technical documents

Interface Support

Coordination with EPC, licensors & site teams

Engineering

Process & mechanical engineering for equipment and modules

Fabrication

Core equipment manufacturing & FAT

Modularization

Skid and module assembly

Documentation

Data books, drawings & technical documents

Interface Support

Coordination with EPC, licensors & site teams

Custom EPC Industry Solutions for Global Energy Projects

Our EPC petrochemical and energy expertise is applicable across diverse industrial environments.

 
 
 

Oil & Gas Refining

Specialized heating and heat recovery modules for refineries.

 

Chemical & Fertilizer

Integrated process units for ammonia and methanol production.

 

Power & Utilities

Waste heat recovery systems to improve plant-wide energy efficiency.

 

Why Choose Gelan Among Industrial EPC Companies?

ASME-Certified Manufacturing

Our fired heater solutions and industrial process heating systems are designed for stable, continuous operation. Coil design, heat-flux control, and burner configuration are optimized to reduce coking and maintain predictable performance across long run cycles.

 

Each heater is tailored to your specific process duty, fuel mix, efficiency targets, and plot limits. From low-NOx burners to dual-fuel options, Gelan ensures seamless integration into your plant's process and compliance requirements.

 
 

Critical components follow ASME standards with controlled welding, inspection, and testing. This delivers safer operation, higher mechanical integrity, and longer service life—especially in high-temperature, high-load applications.

Gelan designs heating systems for cracking, reforming, hydrogen production, heavy-oil heating, and more. Our experience ensures real-world operability, reduced downtime, and lower total lifecycle cost.

Successful Petrochemical EPC and Modular Project Delivery

Case 1: Middle East Petrochemical Mega-Refinery

4-in-1 Catalytic Reforming Furnace & Waste Heat Recovery System

● Project Context: A Tier-1 refinery project in the Middle East with an annual capacity of 1.8 Million TPY for its Catalytic Reforming Unit (CRU).
● The Challenge: The project required a highly integrated heating solution that could manage complex thermal loads while maintaining a compact footprint and meeting stringent Middle Eastern environmental standards.
● Our Solution: Gelan engineered and fabricated a massive 4-in-1 Reforming Furnace system integrated with a high-efficiency Waste Heat Boiler.
● Technical Highlights:
- Multi-cell radiant section design for precise temperature control.
- High-alloy tube materials designed for extreme thermal stress.
- Seamless integration of the convection section with the heat recovery steam generator (HRSG) to maximize thermal efficiency.
● Outcome: Successfully delivered and commissioned, providing the client with a unified heating solution that reduced fuel consumption and simplified plant maintenance.

 
 

Core Equipment Within Our EPC Support Scope

These are typical equipment types included within our EPC support packages (final scope varies by project).

Fired Heaters & Furnaces

The heart of process heating

 

Shell & Tube Heat Exchangers

Optimized thermal transfer

 

Pressure Vessels & Columns

High-pressure storage
and distillation

 

Waste Heat Recovery Units

Systems designed for
maximum energy ROI

 

FAQ About EPC Support at Gelan

1. What size of EPC projects does Gelan typically support?

We focus on mid-scale industrial projects and equipment-intensive packages where engineering depth, fabrication quality, and modular execution are critical.

 
 

EPC involves delivering defined project scopes, while EPCM focuses on management and coordination. Gelan primarily supports EPC projects through engineering, fabrication, and modular package delivery.

Yes. We frequently support Tier-1 EPC firms as a specialized package supplier and technical partner.

Modularization reduces on-site construction time, improves quality control, and lowers safety and schedule risks by shifting work into a controlled factory environment.

Yes. We often support plant upgrades, expansions, and retrofits where modular or custom-engineered solutions minimize disruption to existing operations.

Ideally during the concept or FEED stage, when design and execution decisions have the greatest impact on cost, risk, and schedule.

Process data, design standards, layout constraints, schedule targets, and interface requirements are typically sufficient to begin.

Contact Us for Professional EPC
Industry Solutions

If you are planning an industrial project, revamp, or modular
package and need reliable engineering and manufacturing
support, our team is ready to help.


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